Engine Repair Specifications

Common parameters

trade designation	1.0	1.0	1.2	1.4	1.4	1.6
Engine brand	Z10XE	Z10XEP	Z12XE	Z14XE	Z14XEP	Z16SE
Year of issue	09/2000-08/2003	09/2003	09/2000	09/2000-08/2003	09/2003	09/2000
Number of cylinders	3	3	4	4	4	4
Number of valves	12	12	16	16	16	8
Cylinder diameter (mm)	72.5	73.4	72.5	77.6	73.4	79.0
piston stroke (mm)	78.6	78.6	72.6	73.4	80.6	81.5
Working volume (cm3)	973	998	1199	1389	1364	1598
Max power (kW/hp)	43/58	44/60	55/75	66/90	66/90	64/87
at rpm	5600	5600	5600	6000	5600	5400
Torque (Nm)	85	88	110	125	125	138
at rpm	3800	3800	4000	4000	4000	3000
Compression ratio	10.1	10.5	10.1	10.5	10.5	9.6

trade designation	1.6	1.8	1.3 CDTI	1.7 DT	1.7 DTI	1.7 CDTI
Engine brand	Z16XE	Z18XE	Z13DT	Y17DTL	Y17DTL	Z17DTH
Year of issue	05/2003	09/2000	09/2003	09/2000-08/2003	09/2000-08/2003	09/2003
Number of cylinders	4	4	4	4	4	6
Number of valves	16	16	16	16	16	16
Cylinder diameter (mm)	79.0	80.5	69.6	79.0	79.0	79.0
piston stroke (mm)	81.5	88.2	82.0	86.0	86.0	86.0
Working volume (cm3)	1599	1796	1248	1686	1686	1686
Max power (kW/hp)	74/100	92/125	51/70	48/65	55/75	74/100
at rpm	6000	6000	4000	4400	4400	4400
Torque (Nm)	150	170	170	130	165	240
at rpm	3600	3800	1750	2000	1800	2300
Compression ratio	10.5	10.5	18.0	18.4	18.4	18.4

Main performance characteristics

Cylinder arrangement // ignition order:

• 3-cylinder - In-line // 1-2-3 (the first cylinder is located on the timing side)
• 4-cylinder - In-line // 1-3-4-2 (the first cylinder is located on the timing side)

Normal direction of rotation of the crankshaft - Clockwise

Compression pressure:

• Petrol engines:
• Rated value (all engines covered in the Guide), bar — 12+15
• Diesel engines:
• Rated value (all engines covered in the Guide), bar — 28+33
• Maximum allowable pressure difference between cylinders (all engines covered in the Guide), bar - 1

Valve clearances (only for specified engines)

Engine brand	Checked value		Adjustment value
	inlet	graduation	inlet	graduation
Y17DT (L) and Z17DTH)	0.35-0.40	0.35-0.40	0.40	0.40

Cylinder head

Cylinder Head Gasket Dimensions for Z13DT Engines

Piston protrusion height	Head gasket thickness	Gasket marking
0.028-0.127mm	0.67-0.77mm	no holes
0.128-0.227mm	0.77-0.87mm	1 hole
0.228-0.327mm	0.87-0.97mm	2 holes

Cylinder Head Gasket Dimensions for Y17DT Engines (L) /Z17DTH)

Piston protrusion height	Head gasket thickness	Gasket marking
0.630-0.696 mm	1.350 mm	no holes
0.697-0.763 mm	1.400 mm	1 hole
0.764-0.830 mm	1.450 mm	2 holes

Oil pressure in the engine lubrication system

Engine	Oil pressure, bar
Z10XE (P) /Z12XE (P) /Z14XE (P) /Z16SE	1.5
Z16XE/Z18XE	1.4
Z13DT engine	1.4
Y17DT engine (L)	1.3

Tightening force of threaded connections, Nm

All engines

Bolts of fastening of the right support of the engine to a spar — 40

Bolts for fastening the right engine mount to the bracket:

• Z10XE engines (P) — 60
• All others - 60 Nm + 30°+ 15°

Bolts of fastening of an arm of the right support to the block of the engine — 60

Bolt of fastening of the left support of the engine to an adapter — 80

Bolts of fastening of the left pore of the engine to the side member - 25

Bolts of fastening of an arm of the left support to transmission — 80

Bolts of fastening of an adapter of the left support to an arm — 80

Bolts of fastening of a forward support to the power unit — 95

Nut of an axial bolt of a forward support — 60

Bolts for fastening the rear support to the power unit - 80 Nm + (45° + 60°)

Nut of an axial bolt of a back support — 80

Z10XE engines (P) /Z12XE/Z14XEP

Plug hole for fixing the crankshaft - 50


Bolts of fastening of a cover of a head of cylinders — 8

Bolts of fastening of the case of the water pump — 8

Water pump pulley bolts - 20

Camshaft sprocket bolts - 50 Nm + 60°

Bolts of fastening of the top covers of camshafts — 8

Bolt hole for access to the chain tensioner - 50

Chain guide bolts Chain tensioner plate - 20

The rest - 8

Cylinder head bolts - 25 Nm + 60°+ 60°+ 60°

Bolts of fastening of a cover of a head of cylinders — 8

Bolt of fastening of a tensioner of a multirib belt — 55

Nuts of fastening of a final collector — 20

Exhaust manifold heat shield mounting bolts - 8

Bolts of fastening of the case of the oil pump — 20

Pre-catalytic lambda probe - 40

Compressor mounting bolts - 20

Flywheel bolts - 35 Nm + 30°

Engine oil pressure sensor - 20

Oil pump cover bolts - 8

Bolts of fastening of the pallet crankcase to the block of cylinders — 10

Bolts of fastening of the oil pan to the transmission assembly - 40

Bolt of fastening of a rigging eyelet of the engine — 60

Nuts of fastening of a reception pipe of system of release of the fulfilled gases — 25

Engines Z14XE/Z16XE/Z18XE

Engine Cover Mounting Screws - 8

Camshaft gear bolts - 50 Nm + 60°+15°

Bolt of fastening of the tension device of a multirib belt - 35

Bolt of fastening of a tension roller of a toothed belt — 20

Bolt of fastening of the directing roller of a gear belt — 25

Crankshaft pulley bolts - 95 Nm + 30°+ 15°

Bolts of fastening of the top covers of bearings of camshafts — 8

Cylinder head bolts - 25 Nm + 90°+ 90°+ 90°+ 45°


Bolts of fastening of a cover of a head of cylinders — 8

Bolts of fastening of a back cover of a gear belt (timing drive) — 6

Bolts of fastening of forward covers of a gear belt — 6

Bolts of fastening the gauge of camshafts — 8

Engine oil pressure sensor - 30

Bolts of fastening of the case of the oil pump — 8

Bolts for fastening the oil pan to the cylinder block and oil pump - 10

Bolts of fastening of the oil pan to the transmission assembly - 40

Oil intake bolts - 8

Ignition module mounting bolts - 8

Nuts of fastening of a final collector — 22

Nuts of fastening of a reception pipe of system of release of the fulfilled gases — 25

Flywheel bolts - 35 Nm + 30°+ 15°

Z16SE engine

Timing cover bolts - 4

Water pump mounting bolts - 8

Crankshaft pulley bolt - 95 Nm + 30°+ 15°

Cylinder head bolts - 25 Nm + 85°+ 85°+ 20°

Bolts of fastening of a cover of the case of a camshaft — 6

Nuts of fastening of a final collector — 22

Bolt of fastening of a rigging eye - 20

Bolts for fastening the DIS-module of the ignition system - 8

Throttle assembly mounting bolts - 9

Alternator mounting bolts:

• Upper - 20
• Lower - 35

Bolts of fastening of forward section of system of release of the fulfilled gases — 45

Bolt of fastening of a tensioner of a multirib belt — 35

Flywheel bolts - 35 Nm + 30°+ 15°

Engine oil pressure sensor - 30

Z13DT engine

Bolt of fastening of a tension level of a timing chain — 9

Hydraulic chain tensioner mounting bolts - 9

Bolts / nuts for fastening the timing cover - 9


Water pump nuts - 9

Crankshaft flange central bolt - 230

Catalytic converter mounting bolts - 25

Bolts of fastening of a pulley of a cranked shaft — 25

Bolt of fastening of a tensioner of a multirib belt — 50

Bolts of fastening of camshafts / an asterisk of a drive — 120

Bolts of fastening of the case of camshafts

• Set bolts - 25
• The rest of the bolts - 18

Cylinder head fixing bolts - 20 Nm + 40 Nm + 90°+ 90°

High pressure fuel pump mounting bolts - 15

Vacuum pump mounting bolts - 20

Injector mounting bracket nuts - 20

Union nuts for high pressure fuel lines:

• M14 - 28
• M12 - 24

Nuts of a fastening collar of the fuel filter - 25

Flywheel bolts - 30 Nm + 45°+ 15°

Oil pan bolts and nuts - 9

Oil intake bolts - 6

Bolts of fastening of the reinforcing element of the pallet - 30

Catalytic converter mounting bolts - 25

Bolts of fastening of the case of the oil filter — 9

Mounting the exhaust system - 35

Y17DT engine (L) /Z17DTH

Bolt of fastening of a tension roller of a toothed belt (Z17DTH) — 38

Bolt of fastening of a tension roller of a toothed belt (Y17DT engines (L)) — 40

Bolts of fastening of covers of a gear belt — 10

Water pump pulley bolts - 10

Bolts of fastening of a pulley of a cranked shaft — 20

Bolts of fastening of the gauge of camshafts — 10

Bolt of fastening of the directing roller of a gear belt — 80

Crankshaft Drive Gear Central Bolt - 196

Bolts of fastening of lifting eyes - 24.5

High pressure fuel line union nuts - 25

Intake duct bolts and nuts - 25

Bolt of fastening of a cogwheel of camshafts — 63.7

Bolts of fastening of a head of cylinders (Z17DTH) — 40 Nm + 60°+ 60°

Bolts of fastening of a head of cylinders (Y17DT (L)) — 40 Nm + 60°+ 13°+ 60°+ 13°

Bolts of fastening of a cover of the case of camshafts — 10

Camshaft bearing caps:

• Nuts - 21.6
• Bolts - 26.5

Bolts of fastening of a cover of the case of camshafts — 10

ECM mounting bolts - 10

Oil return line hollow bolts - 15

Engine Control Module Holder Mounts:

• Bolts - 25
• Nut - 10

Bolt of fastening of a leading gear wheel of the timing drive - 198

Nut of fastening of a cogwheel of a drive of the oil pump — 44

Bolts of fastening of the case of the oil pump — 10

Bolts and nuts securing the upper part of the oil pan to the engine block - 10

Bolts of fastening of the top part of the pallet of a case to transmission (M10) — 40

Bolts of fastening of the lower part of the oil pan - 10

Bolts of fastening of an intermediate support of a power shaft — 55

Flywheel bolts - 30 Nm + 60°+ 15°

Engine oil pressure sensor - 32

Return fuel lines - 15