Brake system — general information The hydraulic brake system consists of a master cylinder, front disc brakes and rear drum brakes. The brake system is divided into two circuits that act...
Checking the condition of the friction linings To accurately control the thickness of the friction linings, they must be removed. Remove brake pads. With lining thickness (including metal plate) 7 mm. The...
Removal and installation of brake pads Removing Loosen the wheels, raise the front of the car. Mark the wheels and hubs with chalk so that you can then install the wheels in their original position....
Piston installation template Make a template according to the drawing from tin or cardboard. 1. Surface adjacent to the piston. 2. The surface adjacent to the caliper.
Removal and installation of a brake disk Removing Loosen the front wheels, raise the front of the car. Mark with chalk the installation position of the wheels; for this, make a mark on the disk and on...
Friction lining thickness check Rear brake pads should be checked every 15,000 km and replaced if necessary. Raise the rear of the car. Remove plug (arrow) from the viewing window on the back...
Rear brake adjustment Every 15,000 km or if the free play of the brake pedal exceeds 3 cm, the rear brakes must be adjusted. Attention: Since August 1983, vehicles have been...
Removal and installation of a brake drum Removing Loosen wheel bolts, raise vehicle. Unscrew the rear wheel. Loosen the locking screw of the brake drum. If necessary, set the brake shoes to a...
Replacement of friction linings Removing Remove brake pads. Drill out the friction linings with a suitable drill. Remove the drilled rivets from the blocks with a suitable punch. Installation...
Removal and installation of the wheel brake cylinder If it is not necessary to change the wheel brake cylinder, it can be removed assembled. In any case, the first step is to remove the brake pads. Wheel brake...
Wheel Brake Cylinder Repair If the cylinder does not need to be changed, it can be removed assembled. In any case, you need to remove the brake pads. Caution: Install a complete repair...
Checking and adjusting the brake system regulator Test instructions only valid for KADETT Caravan (station wagon) without ride height adjustment. The load-dependent brake force regulator is attached to the...
Compensation reservoir for brake fluid The tank is located in the engine compartment. It has two chambers, one for each brake circuit. The screw cap has an opening that must always be open. The...
Bleeding the brake system After each repair of the brakes, in which the brake system is opened, air enters it. It should be removed from the system. Air also enters through leaks in the...
Removal and installation of a cable of a manual brake Removing Mark the rear wheels and hubs with chalk so that you can reinstall the wheels in their original position. Loosen the wheels. Install the handbrake...
Handbrake adjustment Attention: Models from August 1983 are equipped with an automatic rear brake shoe setting device. Handbrake adjustment is only necessary if the handbrake lever...
Checking the brake booster The vacuum booster should be checked if it is necessary to press the pedal very hard to achieve sufficient braking. Firmly depress the brake pedal with the...